Skip to main content
Markets & Applications

Author: James Clarke

Stronger bonds, better sleep: Bulk adhesives in the mattress industry

Getting a good night’s sleep starts long before your head hits the pillow. A restful night begins in the factory where a mattress is made, with every layer engineered for comfort and support, and adhesives are a key but often overlooked component in achieving this.

For manufacturers, the choice of adhesive can make all the difference between a mattress that stands the test of time and one that fails to deliver. In a market increasingly driven by quality, getting adhesive selection right is crucial for ensuring high quality, streamlining production and ultimately, better sleep for customers.

Hidden challenges of mattress assembly

Manufacturing mattresses is a complex operation. Every mattress is composed of multiple materials including foams, fabrics, spring units, and more. Each of these materials has its own bonding requirements, and conventional adhesives have historically faced challenges when used for bonding them.

Water-based adhesives, for example, can lead to moisture being trapped within the mattress, resulting in a higher risk of mould growth. Solvent-based adhesives, while effective, emit volatile organic compounds (VOCs) that pose health risks to workers and require costly ventilation and safety measures.

Production speed presents another critical concern. In a competitive industry, slow-acting adhesives that slow the assembly line can quickly result in bottlenecks. Water- and solvent-based adhesives often need lengthy drying or curing times that make it difficult to keep up with demand or respond to custom order requests. Additionally, the growing complexity of modern mattresses, with intricate layers and advanced materials, demands adhesives that can bond with a wide range of substrates quickly and reliably.

The bulk hot melt solution

Our bulk hot melt adhesives are engineered to address these very challenges. Unlike traditional adhesives, hot melts are solids at room temperature and become liquid when heated, enabling fast, precise application and near-instant setting. This rapid setting to a solid state also removes the risk of mould formation. As a result, bonded components can be moved along the production line almost immediately, increasing throughput and reducing production costs.

This technology has the added benefit of a VOC-free formulation. Our adhesives release no harmful contaminants during application, eliminating the need for personal protective equipment or extraction systems and creating a safer, more pleasant working environment.

Stronger bonds

With strength and reliability being non-negotiable in mattress assembly, our bulk hot melt adhesives offer the ideal solution, standing up to repeated compression to ensure long-lasting performance. Sprayable solutions like Tecbond 425-PL offer high strength and flexibility even under extreme tension and set with faster cooling and reduced material damage. As a result, whether you are bonding foam to foam or attaching fabrics and non-wovens, our adhesives deliver consistent, durable results.

Better adhesives, better mattresses

The quality of a mattress is only as strong as the bonds that hold it together. With Power Adhesives’ bulk hot melt technology, manufacturers can overcome traditional barriers to deliver mattresses that excel and rest easy knowing that they are delivering a better sleep for everyone.

Breaking down the myths: Are biodegradable adhesives really effective?

It’s time to address the myths – just how do biodegradable hot melt adhesives like Tecbond 214B stack up against traditional formulations?

With brands and their manufacturers facing growing pressure to reduce their environmental impact, the demand for more sustainable packaging solutions has never been higher. However, several persistent myths remain – particularly the idea that ‘biodegradable’ means sacrificing performance. Let’s set the record straight and examine how innovations like Tecbond 214B are debunking these misconceptions.

Myth: Biodegradable adhesives don’t perform like conventional ones

One of the most common myths around biodegradable hot melt adhesives is that their formulation makes them inherently weaker or less reliable than traditional hot melts. However, with today’s advanced formulations, this simply is no longer the case.

Tecbond 214B for example is based on the best-selling Tecbond 214 grade and is engineered to match the performance of conventional hot melt adhesives. It delivers strong, reliable bonds on a wide variety of paper and cardboard substrates, making it ideal for a vast range of packaging applications. The high tack and fast setting speed means you can seal more cartons in less time, and with no need for extended holding or clamping periods after compression.

As a result, Tecbond 214B offers a viable replacement for other adhesives as well as staples and tapes in cardboard bonding, providing a low cost per closure and supporting high volume manufacturing.

You don’t just have to take our word for it – certified to ASTM D6400, EN13432, ASTM D6954 and ASTM D6866 standards, Tecbond 214B has been rigorously tested to ensure it retains the adhesive properties of other hot melt adhesives while still being fully biodegradable.

Myth: Switching to biodegradable adhesives requires major equipment upgrades

Another widespread belief is that switching to biodegradable adhesives requires costly new equipment or disruptive changes to production lines. In reality, hot melts like Tecbond 214B are designed for easy integration and are available in all standard stick formats. This product is also designed to be compatible with existing Tec glue guns and bulk hot melt systems without needing special modifications. This means you can transition to a more sustainable adhesive solution without the expense or downtime of retooling your operations.

Myth: Biodegradable adhesives have no effect on a product’s environmental impact

Some sceptics argue that adhesives form such a small part of packaging that switching to biodegradable formulations makes no or little difference to sustainability. However, this couldn’t be further from the truth. If traditional adhesives escape recycling streams they can leave behind microplastics and residues that persist in the environment.

In contrast, Tecbond 214B is formulated with 45% bio-based, sustainably sourced materials and breaks down naturally in the presence of oxygen, UV light, and heat – leaving behind only non-harmful products. This helps to reduce waste and helps to ensure that adhesives don’t undermine the sustainability of packaging.

Stick to the facts

Today’s advanced adhesives mean the need for trade-offs between sustainability and performance is over. Biodegradable hot melt formulations like Tecbond 214B offer the same strength, speed, and reliability as traditional formulations with a minimal environmental impact. By making the switch, you gain access to a powerful tool for meeting your sustainability goals – so what are you waiting for?

To find out more about how these biodegradable formulations can help support the future of your business, get in touch with our sales team by emailing sales@poweradhesives.com 

 

Power Adhesives announces distribution partnership with Antala

Power Adhesives, a global leader in hot melt adhesives, is pleased to announce a new UK distribution agreement with specialty chemicals distributor Antala Ltd.

Antala will now stock Power Adhesives’ core range including its Tecbond biodegradable and bulk products, as well as the Knottec, Casttec, and Foundrytec advanced solutions.

The partnership marks a significant milestone as it extends and complements Antala’s range of adhesives with its first-ever hot melt solutions.

Ian Lancey, Sales & Marketing Director at Power Adhesives, said: “We are delighted to partner with Antala on this distribution agreement, as their technical expertise and strong market presence makes them an ideal distributor for our hot melt solutions. This collaboration enables us to reach new customers and brings our advanced and more sustainable adhesive technologies into more markets.”

Toni Argudo, Country Manager at Antala, added: “We are excited to bring Power Adhesives’ innovative hot melt solutions to our customers for the first time. This partnership strengthens our ability to offer a comprehensive range of adhesive technologies, helping our clients meet both performance and sustainability goals. We look forward to working closely with Power Adhesives to deliver added value across a wide range of industries.”

For more information about Power Adhesives’ product range, go to www.poweradhesives.com/adhesives

Bulk hot melt adhesives are transforming the construction industry

Conventional bonding materials are being outpaced in the construction industry. With demands for speed and quality in the sector rising, traditional tools may no longer offer the high performance required – and bulk hot melt adhesives are emerging to fill this gap.

At Power Adhesives, we are proud to be at the forefront of this transformation. Our innovative bulk hot melt solutions are specifically designed for the unique challenges of construction applications, resulting in high quality bonds that last.

The bonding revolution

Mechanical fasteners, solvent-based glues, and slower curing adhesives often fall short in today’s fast-paced construction environment. Not only do mechanical fasteners introduce additional weight and complexity, but they also risk compromising the integrity of bonded surfaces. What’s more, they can limit design flexibility as designs may need adapting to hide the fastener.

Solvent-based adhesives enable seamless joins but introduce additional challenges around both health and safety and working times. These formulations release volatile organic compounds (VOCs) that can contribute to medical issues and require investments in PPE to address, adding further cost and complexity to any project. Furthermore, this period of time known as “flashing-off” can take up to 48 hours in some cases, meaning jobs must be halted to allow the adhesive to fully form the bond.

Bulk hot melt adhesives by contrast offer a unique alternative. Applied in molten form and solidifying almost instantly upon cooling, these formulations deliver rapid, reliable bonds across a vast variety of substrates. This speed of set eliminates lengthy delays associated with traditional adhesives, helping to reduce bottlenecks and enabling construction teams to work more efficiently.

Versatility across construction

The versatility of bulk hot melt adhesives offers another significant benefit for the construction sector. Our Tecbond bulk product range is engineered to bond virtually every building material encountered on site, from timber and hardboard to thermal insulation foams and composites. This makes them ideal for a diverse range of construction applications, including:

  • Interior fixings including wall panels and ceiling tiles that require speed and clean application.
  • Insulation installation that needs secure, gap-free bonds.
  • Securing robust connections between electrical equipment while maintaining safety and longevity.

Driving efficiency

The rapid setting speed of bulk hot melt adhesives translates directly into both substantial cost and time savings. Their fast application and setting speeds results in less downtime and faster project completion, and they can be applied quickly and cleanly without risking damaging underlying materials, meaning less need for repairs.

Bulk hot melt adhesives are designed for high volume use, making them particularly cost-effective for large scale projects. Supplied in forms including pillows, prills, and pellets, they can be dispensed with precision equipment for consistent application, reducing material waste and optimising coverage for long-lasting bonds, further reducing overall project costs.

Built with the environment in mind

With the growing emphasis on sustainability across industries including construction, our bulk hot melt adhesives provide a more environmentally responsible solution. These products are free from solvents and VOCs, reducing the risk of health conditions from exposure as well as the associated impact on the environment.

Unmatched support

At Power Adhesives we understand that every construction project is unique, which is why we offer comprehensive technical support including in-house trials and on-site assistance. This support ensures businesses can access the ideal adhesive for their requirements, with an experienced team that works closely with clients to find optimal solutions even in the most demanding environments.

Our flexible minimum order quantities and fast order fulfilment mean customers always get the right amount of adhesive when they need it, without the burden of delays or excessive stock.

The future of construction bonding

Bulk hot melt adhesives exceed the demands placed on the construction sector. These formulations set the new standard for performance, versatility, and efficiency in bonding, supporting the industry in reducing costs and maximising throughput. With the Power Adhesives advanced Tecbond range, it’s never been easier to deliver construction projects that will stand the test of time.

Discover how our bulk adhesives can redefine construction – contact our experts today to explore the ideal solution for you by emailing sales@poweradhesives.com

Enhancing Workplace Safety with Tecbond Spray Adhesives

Most adhesives are designed to be out of sight, out of mind, post-use. However, their impact on safety can stick around much longer.

Conventional spray adhesives have long posed health and safety challenges due to their high solvent content and release of volatile organic compounds (VOCs). These airborne chemicals can present a significant threat to employee health and the environment, often requiring significant investments in PPE and ventilation equipment.

Power Adhesives’ sprayable hot melt range offers a safer, smarter solution. These hot melt adhesives eliminate the threat from VOCs and transform workplace safety standards in composite manufacturing.

What are VOCs?

VOCs are organic gaseous compounds at room temperature, that are commonly emitted from many products such as paints, pesticides, building materials and furnishings. Exposure to VOCs can have both short- and long-term negative health effects, ranging from respiratory irritation, dizziness, or headaches, through to more serious health issues, including cancer or organ damage. What’s more, VOCs can combine with other airborne pollutants to form ground-level ozone. This is a primary component of harmful smog that can damage the environment.

How are VOCs linked to spray can adhesives?

Spray can adhesives typically contain solvents that serve to thin the adhesive so that it can be applied – in fact, up to 85% of these formulations may be composed of solvents that flash off after they have been sprayed. These solvents release VOCs into the atmosphere alongside other atomised particles that may be hazardous to users and the environment alike.

Tecbond Spray Adhesives: The solvent-free solution

Tecbond spray adhesives are engineered as direct replacements for solvent-based formulations, without the hazardous downsides. Unlike conventional products, Tecbond hot melts boast 100% solid content, meaning every gram dispensed is adhesive, and they’re safe to handle, unlike their solvent-based counterparts.

Because Tecbond spray adhesives do not release VOCs or atomised particles, there’s no need for respiratory protective equipment or costly air filtration systems in production areas. As a result, they can better protect workers from respiratory irritation and long-term health risks, as well as reducing ongoing operational costs.

Performance without compromise

This is not to mention the performance benefits that Tecbond spray adhesives offer over other sprayable adhesives. Boasting near-instant tack, they streamline manufacturing by eliminating the need for clamping, while their rapid setting speeds mean bonded materials can move through the production line almost immediately, increasing productivity and output.

In many cases, Tecbond sprayable adhesives offer repositionability without sacrificing tack, granting peace of mind over positioning accuracy and alignment.

A safer, more effective choice

Switching to Tecbond spray adhesives means investing in a safer, more eco-conscious future for your workforce and your business. By eliminating hazardous airborne substances, you can protect your team, lower operational costs, and potentially minimise your environmental footprint – all while benefitting from optimal adhesive performance.

Ready to make your workplace safer? Discover the hot melt advantages and join the growing number of manufacturers who have already made the switch to our innovative sprayable solution.

To find out more about our spray solutions, get in touch by emailing sales@poweradhesives.com

People of Power Adhesives Billy Peck – Plant Manager

As we celebrate 50 Years of Innovation at Power Adhesives, we are sitting down and talking with some of our brilliant team as part of our People of Power Adhesives Series. You can read our chat with Brad Groves here, and our chat with Kirsty Butler here.

Third up is Billy Peck, Plant Manager. Billy joined Power Adhesives as an electrical engineer and has progressed with the company. During our chat, we discuss his desire to further himself and keep learning, and what he enjoys most about working at Power Adhesives.

How did your journey with Power Adhesives begin?

It started while I was working for a previous company, servicing air compressors on site. Over time, I built a really good relationship with the then Plant Manager and Service Director.

Eventually, the Plant Manager approached me and asked if I’d be interested in a role if something ever came up in the maintenance department. When it did, I jumped at the chance, and that’s how it all began.

What made you choose to stay with the company for so long?

Power Adhesives has always given me great opportunities to grow and develop. I’ve completed loads of training over the years, including earning my City & Guilds 17th Edition and my testing and inspection qualifications, both of which I’m really proud of.

The company has always supported my learning, and that’s had benefits for both me and the business. On top of that, I genuinely enjoy my work. It can be tough and demanding, but it’s also incredibly rewarding. And the people here make it even better.

How has your role evolved over the years?

I started as an electrical engineer and quickly began learning more about the production processes, how the machinery works, and the mechanical side of things. This was new to me, having come from an electrical background.

Eventually, I became Assistant Plant Manager. That came with more responsibility and gave me a nice balance between hands-on work and office-based tasks. I looked after things like waste management, emergency lighting, and building plans, taking some of the pressure off the Plant Manager.

For the past 18 months, I’ve been the Plant Manager myself. It’s opened my eyes to a whole new side of the job, from managing the entire manufacturing plant, and making sure everything runs with minimal downtime, to overseeing all aspects of maintenance. It’s a big responsibility, from staff management and project planning to dealing with breakdowns on a daily basis. It’s fast-paced and full-on, but I thrive on it.

How would you describe the company culture in three words?

Inclusive. Innovative. Flexible.

How have you seen technology or processes change since you started?

The evolution of technology has been constant. Every year, there’s something new, and Power Adhesives is always quick to adopt better ways of working. Processes are regularly reviewed and updated to keep us operating at our best.

What do you enjoy most about working with your team?

Breakdowns! That might sound odd, but it’s when the team really pulls together. We problem-solve as a unit, diagnosing the issue, sourcing parts, and getting everything back up and running. Everyone brings different strengths to the table, and when we fix something tricky, there’s a real buzz. It’s a shared achievement and a great feeling. Having a solid relationship with your teammates makes all the difference.

Are there any mentors or colleagues who’ve had a big impact on your career?

Definitely Julia Edmeades. She’s been a huge positive influence, not just professionally, but also in terms of mental health and personal wellbeing. She’s helped me and a number of others to see the bigger picture and always encourages the business to push forward in the right way.

Where do you see Power Adhesives in the next 5–10 years?

I think we’re on the edge of something big. It feels like the calm before the storm in the best possible way. With the new ownership and fresh direction, I can see us hitting some impressive levels of production and growth in the near future.

There’s a real sense of momentum building and I’m excited to be part of it.

 

As we continue our 50 Years of Innovation celebrations, our next series of blogs will see us speaking with some of our colleagues about the Products of Power Adhesives.

Insights from The Commercial Vehicle Show 2025

The Commercial Vehicle Show 2025 was a fantastic opportunity for us to connect with manufacturers, converters, and fit-out specialists across the industry, and the response to our Tecbond hot melt systems was overwhelmingly positive.

One thing was clear – sprayable adhesives are gaining serious traction in vehicle construction and fit-out applications. Visitors to our stand saw firsthand how Tecbond spray adhesives offer a user-friendly, cost-effective alternative to solvent-based options.

With fast, even coverage and no VOCs or toxic solvents, they’re ideal for lining and insulating purpose-built vehicles, and they make working on large areas quicker, cleaner, and safer.

Another standout trend was the ongoing challenge of bonding polypropylene, particularly to itself. We knew before the show that this was a known issue in the industry, but it was surprising just how many visitors raised it as a sticking point (no pun intended).

Our team was able to demonstrate how Tecbond 267 and Tecbond 268 solve this exact problem, with quick demos bonding small squares of polypropylene on stand.

We also spoke with several refrigerated vehicle manufacturers who were impressed by our low-temperature resistant formulations. Our hot melts enable them to simplify their process by using a single adhesive technology across multiple applications, from insulation to trim work, all while maintaining strength and durability at low temperatures.

Want to know more about our next-generation hot melt adhesives for commercial vehicle applications? Missed us at the show or want to know more about what we showcased? Please get in touch to request a sample or demo.

Enhancing product assembly with high-performing bulk adhesives

The strength and reliability of product assembly can make all the difference between a great product and an exceptional one. Bulk adhesives play a crucial role in this process, defining the construction of goods across industries.

At Power Adhesives, we understand that choosing the right adhesive is essential for optimising production efficiency and product performance. Our high-performing bulk adhesive range is specially formulated to meet the rigorous demands of industries such as automotive, consumer goods, heating and ventilation systems (HVAC), and foam and mattress manufacturing, helping you deliver superior quality while streamlining assembly operations.

Driving automotive innovation and safety

Safety, durability, and cost effectiveness are paramount in the automotive sector, and our bulk hot melt formulations are designed to meet these challenges head-on. For example, our polyamide-based technologies provide robust, chemical-resistant bonds ideal for oil filter assembly, cutting down on machinery costs, withstanding temperatures up to 135°C, and resisting oil and chemical exposure. This ensures that components like end caps and pleated paper remain securely attached, maintaining filter integrity even under the harshest conditions.

For interior trim, our multi-purpose hot melts, including our unique sprayable grades, offer excellent versatility across substrates, with the ability to bond metal, wood, fabric, and more, enabling manufacturers to standardise on a single adhesive for multiple applications. These formulations are not only engineered for structural strength, ensuring component security, but as they’re VOC and solvent-free, they remove the health & safety negatives associated with many other structural adhesives.

Elevating consumer goods manufacturing

Bulk adhesives are integral to many products found in and around the household and play a pivotal role in consumer good manufacturing. Underpinning everything from electrical appliances to furniture and textiles, our hot melt adhesives offer rapid setting speeds and exceptional bond strength, supporting high-throughput production lines and ensuring product longevity.

In electrical appliances, these adhesives are ideally suited for achieving high thermal resistance and safety standards. Their ability to bond challenging plastics results in durable, clean assemblies free from solvents and VOCs, making them simpler and safer to work with. For furniture and upholstery, our adhesives deliver the flexibility and resilience needed for textiles and leather formulations, helping remove the issue of unsightly stitching in areas that require a clean, precise finish, while maintaining durability across varied conditions. This not only enhances product aesthetics but also improves manufacturing efficiency and reliability.

Optimising HVAC assembly

The HVAC industry faces several unique challenges including temperature fluctuations and moisture exposure. Our sprayable hot melt solutions are specifically formulated to address these demands. All our HVAC adhesives meet UL 2395 safety and performance standards, offering peace of mind regarding flame spread and smoke development.

Our adhesives provide instant, moisture-resistant bonds for duct insulation and reflective foams, ensuring materials remain securely in place even under extreme conditions. The spray application method allows for rapid, precise coverage without damaging heat-sensitive substrates, significantly reducing installation time and minimising downtime.

Revolutionising foam and mattress production

In foam and mattress manufacturing, traditional water and solvent-based adhesives often introduce challenges such as long curing times, mould risk, inconsistent bonding, and user exposure to VOC’s. Hot melt formulations overcome these issues, delivering high instant tack and rapid setting that accelerates production, all while removing the hazards of VOC’s and dangerous chemicals.

Designed for pocket spring and foam bonding, these adhesives create instant, odour-free, and robust bonds without releasing moisture or VOCs. This eradicates the risk of mould and remove the need for extensive personal protective equipment. This not only ensures a healthier production environment but supports manufacturers in meeting stringent quality and safety standards,

Why Choose Power Adhesives for Bulk Solutions?

Our bulk range is engineered to unlock efficiency, consistency, and sustainability for manufacturers regardless of application. Available in various formats-including pillows and prills, these adhesives are tailored for high-output operations, enabling businesses to streamline their processes, reduce waste, and achieve consistent bonding quality at scale.

Our technical support team partners with customers to identify the optimal adhesive for each application, offering in-house trials and on-site support to guarantee the best results. By integrating Power Adhesives’ bulk solutions into your assembly lines, you gain access to cutting-edge adhesive technology that enhances product quality, boosts productivity, and supports your sustainability goals.

Discover how our bulk adhesives can redefine your product assembly – contact our experts today to explore the ideal solution for your manufacturing needs by emailing sales@poweradhesives.com

People of Power Adhesives Kirsty Butler – Lead Cleaner

As we celebrate 50 Years of Innovation at Power Adhesives, we are sitting down and talking with some of our brilliant team as part of our People of Power Adhesives Series. You can read our first instalment here.

Second up is Kirsty Butler, Lead Cleaner. Kirsty’s career at Power Adhesives started with a part-time job but her career has flourished. During our chat we discuss her progression and the supportive culture at Power Adhesives.

 

 How did your journey with Power Adhesives begin?

I actually started out in a part-time cleaning role. I was just looking for something flexible at the time, but it didn’t take long before I was offered more responsibility. My managers were happy with how I worked and noticed I had a natural leadership style, probably helped by my previous experience managing a team of six. So, I was promoted to lead cleaner. I enjoy a challenge, so I was more than happy to step up.

What made you choose to stay with the company for so long?

Honestly, it’s the people and the environment. Everyone here is friendly, and it’s close to home, which is a real bonus. I’ve built great relationships across different teams, and the company really does feel family-orientated. There’s a good work/life balance too, which makes a huge difference when you’ve got a family of your own.

How has your role evolved over the years?

It’s grown alongside me, really. I started off just doing cleaning, then became the lead cleaner for a team of three after about three years. I’m now also a first aider, and my responsibilities have expanded to include ordering materials through our ERP system and dealing with suppliers. It’s a great mix, I still have independent tasks, but I also get to work closely with my team and other departments.

How would you describe the company culture in three words?

Friendly. Supportive. People-first.

What’s one innovation or project you’ve worked on that you’re most proud of?

Definitely helping with the switch to more sustainable cleaning products. It wasn’t just a quick swap, we spent about six months trialling different options to find the ones that worked best.

We’ve also introduced a new bin system across the company to improve recycling and separate food waste more effectively. I help monitor how it’s all working, both for my own team and for other departments. It’s great to be involved in something that’s making a positive impact.

How does Power Adhesives stay ahead in the industry?

I think the people-first approach makes a big difference. When you look after your staff, you keep experienced people who know the company inside out. That kind of stability and knowledge base helps the business keep moving forward.

How have you seen technology or processes change since you started?

There’s been a real shift towards being more eco-conscious. Most of the cleaning products we use now are more sustainable, and the business is clearly investing in greener solutions, including in the products it manufactures. It’s nice to see the company making real changes, not just ticking boxes.

What do you enjoy most about working with your team?

We’ve got a great dynamic. Everyone gets along and is always willing to help each other out. It’s a really supportive team, and we all work to our strengths, which keeps things running smoothly.

Are there any mentors or colleagues who’ve made a big impact on your career?

Yes, Chloe Wordsworth, Personnel & Operations Support Manager, has been brilliant. She helped me settle into the lead cleaning role and is always there when I need a bit of advice. She’s great at problem-solving and always quick to respond, which makes a huge difference when you’re trying to get something sorted.

Where do you see Power Adhesives in the next 5–10 years?

I hope it stays true to its people-first values, that’s what makes it such a great place to work. I’m also really looking forward to seeing how the biodegradable adhesives and other sustainable product developments take shape. It feels like we’re heading in the right direction, and I’m excited to be part of it.

 

Keep your eye out for more People of Power Adhesives blogs in the future as we continue our 50 Years of Innovation celebrations.

Why brands are switching to biodegradable adhesives

As sustainability shifts from a buzzword to a business imperative in the packaging industry, brands are increasingly scrutinising every part of their supply chains – right down to the adhesives holding their packaging together.

For forward-thinking companies, biodegradable hot melt adhesives like Tecbond 214B and Tecbond 110B-PR are no longer alternatives or nice-to-haves. These formulations are becoming essential tools for meeting environmental targets and consumer expectations. For converters seeking to retain a competitive edge in an increasingly eco-conscious market, understanding why this switch is being made is more important than ever.

Aligning with consumer values

Today’s shoppers don’t just buy products – they buy values. A 2025 surge in eco-conscious consumerism has made biodegradable packaging a market differentiator, with research suggesting people may pay nearly 10% more for responsibly sourced and manufactured products.

Brands using adhesives like Tecbond 214B signal meticulous attention to sustainability, fostering loyalty among environmentally aware demographics. This is particularly crucial for sectors like food, cosmetics, and FMCG, where packaging often serves as the first touchpoint with customers. By ensuring every component, including the adhesive, aligns with their ethical positioning, brands can avoid accusations of greenwashing and build genuine trust.

Reducing microplastic pollution

Microplastics are quickly growing as an environmental issue of concern across industries. These microscopic polymer fragments can disrupt ecosystems by affecting soil properties and the food web, potentially posing a threat to health when consumed.

When conventional adhesives degrade, they often leave behind microplastics and other harmful chemicals. In contrast, biodegradable adhesives like Tecbond 214B and 110B-PR break down naturally into organic matter. Unlike other adhesives they leave no harmful residues, making them a powerful tool for brands looking to prove their commitment to the environment.

Streamlining waste processing

Conventional adhesives can also present a problem to recycling infrastructure, which require complex, expensive separation processes to ensure efficient material reprocessing.

Biodegradable adhesives simplify this equation. Compatible with existing recycling systems, they allow fibre-based packaging to be processed efficiently without contaminating recycled materials. For compostable packaging, Tecbond products meet stringent biodegradability standards, ensuring adhesives won’t undermine compostability claims. This dual functionality reduces landfill dependency and aligns with circular economy principles – a critical advantage as Extended Producer Responsibility (EPR) fees rise globally.

Technological advancements driving adoption

Today’s biodegradable adhesive formulations have no trade-off between functionality and sustainability. Tecbond 214B matches the bond strength and setting speed of many conventional packaging hot melt alternatives, while 110B-PR’s low viscosity enables precise application without clogging machinery. These advancements mean manufacturers can switch without retrofitting equipment – a cost-saving benefit that accelerates ROI. Moreover, certifications like EN13432 provide assurance that these adhesives perform as promised in industrial and home composting environments.

The competitive edge

For converters and brands alike, biodegradable adhesives are becoming a strategic asset, catering to a consumer base that increasingly votes with its wallet. As fibre-based packaging grows in prominence, adhesives like Tecbond 214B and 110B-PR ensure companies remain competitive in a sustainability-driven landscape.

The shift to biodegradable adhesives isn’t just about ethics – it’s a pragmatic response to market demands and technological progress. For brands serious about sustainability, solutions like Power Adhesives’ Tecbond range offer a seamless transition, combining environmental responsibility with uncompromised performance.

To find out more about Power Adhesives’ biodegradable hot melt adhesives, get in touch by emailing sales@poweradhesives.com  

How long do hot melt adhesives last?

With their versatility, strength, and ease of application, hot melt adhesives like Tecbond offer long-lasting bonds for a range of industries – but just how long do they last? From ensuring ideal environmental conditions in storage and application, to getting the most out of formulations that are designed to break down over time, understanding the lifespan of hot melt adhesives is key to maximising their performance.

Practical longevity of hot melt adhesives

Hot melt adhesives are thermoplastics that bond by cooling and solidifying. This results in strong, long-lasting connections, with Tecbond formulations offering permanent bonds under ideal conditions.

However, exposure to certain conditions may shorten the practical lifespans of many hot melt adhesive formulations, with environmental conditions among the most influential factors. Temperature extremes and UV exposure can degrade adhesives and their bonds, with high temperatures causing softening or melting, low temperatures potentially leading to brittleness or cracking, and UV exposure breaking down the adhesives internal polymers, reducing strength.

Substrates play another vital role in determining bond strength and durability. Porous materials generally provide better adhesion than non-porous materials like metal or plastic, so adhesives must be properly matched to the specific substrate requirements.

What is the shelf life of hot melt adhesives?

Environmental conditions can have a significant impact on the longevity of hot melt adhesives during storage. As these products are solid at room temperature, they last significantly longer than many other types of adhesives when stored correctly, with many lasting near-indefinitely under ideal conditions.

To maximise this shelf life, adhesives should be stored in cool, dry places away from direct sunlight and humidity. Keeping the adhesives in their original packaging can also help to maintain adhesive quality by reducing exposure to UV light and moisture.

How long do biodegradable hot melt adhesives last?

Biodegradable hot melt adhesives like Tecbond 214B and 110B-PR are quickly gaining traction as more eco-conscious alternatives to conventional formulations. These products offer comparable performance to other hot melt adhesives while breaking down naturally over time. However, this also means that their lifespan in storage and application may differ.

The biodegradation process begins upon exposure to oxygen, heat, and UV light. This kick-starts an irreversible process that gradually degrades the adhesive’s long-chain polymers, ensuring robust bonds for most applications while still supporting a more circular approach to packaging design.

The exact length of this process can vary depending on the degree of exposure – however, it is recommended to keep the adhesive in its original packaging, away from direct sunlight and below 25°C. Under these conditions, these products can be safely stored for up to two years from the date of manufacture.

Selecting the right adhesive for long-lasting durability

Choosing the right hot melt adhesive involves considering both application requirements and environmental factors:

  • Assess environmental conditions: For high-temperature environments, select adhesives with high heat-resistance such as polyamides.
  • Consider substrate properties: Ensure compatibility with the materials being bonded by selecting adhesives tailored to specific substrates.
  • Evaluate storage needs: If long-term storage is required, prioritise adhesives with extended shelf lives and follow manufacturer recommendations for optimal storage conditions.

Power Adhesives stands out as a leader in hot melt technology by offering superior formulations that cater to diverse industrial needs. With advanced solutions designed for durability and environmental responsibility, Power Adhesives ensures reliable performance across applications while supporting sustainable practices.

Understanding how long hot melt adhesives last – and the factors that influence their longevity – empowers users to make informed decisions about adhesive selection and usage. Whether prioritising durability or sustainability, Power Adhesives provides innovative products that deliver exceptional results every time.

To find out more whether Power Adhesives’ hot melt adhesives could be right for your business, get in touch with our sales team by contacting sales@poweradhesives.com

Unsticking packaging’s waste problem with biodegradable adhesives

Sticky situations often require innovative solutions – and with the growing demand for eco-conscious packaging, one of the stickiest problems facing converters is adhesive itself.

Demand for packaging is growing, and with this growth comes the problem of managing packaging waste. Adhesives form a key part of this challenge, and biodegradable hot melt adhesives like Tecbond 214B and Tecbond 110B-PR are leading the way towards overcoming it.

How is sustainability reshaping the packaging industry?

It’s no secret that in the world of packaging, sustainability has fast become a business imperative. Brands and consumers alike expect converters to do more on the environment, pushing converters to innovate and adapt.

Fibre-based packaging has emerged as a shining example of this shift and offers significant environmental benefits in terms of renewability, ease of recycling, and lower Extended Producer Responsibility (EPR) fees. By 2034, the global packaging industry will be worth almost $1.8 trillion, with fibre-based packaging making up the largest proportion of this.  Almost 40% of total packaging material consumption was fibre-based in 2023 – a figure set to climb steadily in the year ahead.

Why are biodegradable adhesives a game-changer?

The surge in fibre-based packaging production means more waste to manage post-use. Sustainable design must account for every detail of this packaging, including adhesives.

Conventional adhesives can complicate recycling processes by requiring separation, which adds extra layers to waste management. Worse still, in the unfortunate situation that packaging escapes recycling streams and decomposes in the environment, traditional adhesives can release microplastics and harmful substances into the surrounding area.

Biodegradable adhesives like Tecbond 214B and Tecbond 110B-PR offer a transformative solution. These formulations break down completely under common natural conditions, leaving behind only water, carbon dioxide, and organic matter that microorganisms can digest. This lowers microplastic pollution in landfills or waterways while reducing overall environmental impact.

The added advantages of biodegradable adhesives

Switching to biodegradable hot melt adhesives doesn’t just benefit the planet – it also offers tangible benefits:

Enhanced brand appeal: As consumers increasingly prioritise eco-conscious products, biodegradable formulations can help converters meet their demands by increasing appeal and potentially cementing brand loyalty.

High performance: Biodegradable Tecbond products provide fast setting times and the same bond strength as conventional hot melt formulations.

Versatility: Tecbond 214B is compatible with a wide range of paper and board substrates, making it ideal for multiple closing and sealing applications.

Process efficiency: Tecbond 110B-PR is designed for low viscosity so it can run through narrow nozzles even when applied at lower temperatures. This enables converters to minimise energy used for sealing and closing, reducing their costs and carbon footprint.

Step towards sustainability with Power Adhesives

Adopting biodegradable adhesives is more than an eco-conscious choice – it’s a leap towards a more competitive future for the packaging sector. With products like Tecbond 214B and Tecbond 110B-PR, converters can align their designs with recycling infrastructure while eliminating harmful consumable waste.

To find out more about how these biodegradable formulations can help support the future of your business, get in touch with our sales team by emailing sales@poweradhesives.com